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Is there a way for me to merge an outline DWG with a filled layer? I usually include a board outline dwg with my M1, SM & SS gerbers.

I would recommend first importing the DWG into FAB 3000. 

Then you could merge the border with all layers using the command Copy to Layers... (menu:  Edit | Copy to Layers...).  To use copy to layers, simply select the border and then start copy to layers.  Here's a quick movie tutorial (no sound) showing how to do this: 
http://www.screencast.com/users/Numerical/folders/Jing/media/5caf5a4f-cf58-48d4-a293-5cd72575e8cc 


Note: You can also perform the merge during DXF/DWG import: click the tab "Merge", and then click the button "Add Merge...".  Repeat for each layer merge. 
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