When converting DXF to Gerber, using "Flashes" is the best for all circles. To control what DXF circles get flashed when converted to gerber using ACE; during DXF import, goto DXF Import Options "Flash Circle/Rects Less Than (mil)" and increase the value. The maximum value is 1000 (ie. one inch is the largest gerber flash allowed by the photoplotters).
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